Hyperseal Archives - NDG PRODUCTS

August 28, 2018September 17, 2018

Ms Renault Megane from top of a hill

We read the Facebook trash and treasure ad with interest as it has all the elements of what we want for a Nano/Mechanical blog project. So for this blog this is where the adventure starts.

The Megane was described as having a mechanical failure but well looked after in it’s life. It was about 200kms from our place which is a further away then we would like but we decided to reach out and see what this car held for us. After many months for what started out to be a reasonably straight forward Nano/Mechanical restoration ended up dishing out lots of surprises as you will read below, but we did get it finished.

We arranged to go and see the car to determine if it was a feasible project and if so buy the car, then go back and get the car on a car trailer using one of our other DIY project cars as the tow vehicle.

We left to go see the car and hit road works all the way delaying us about an hour but on getting there we were greeted by a massive great dane closely followed by 2 chihuahuas and 2 Shetland ponies who looked on with slight interest.

The Megane was sitting on a hill on it’s own. We took a look at the car and saw that the car had been licked clean in some places by a big tongue, possibly from a cow or that great dane. The body was in good condition with some battle scares in the usual spots but for our purposes these are acceptable.

We could not see the mechanical fault that was described so we spent about an hour looking at the basics. There were no faults in the OBC so we determined that the problem was more than likely the cam belt was broken. Super hard to see the condition of the belt on these engines without some effort. So we decided to buy the car anyway.

A few days later we leave pre-dawn and drive the 200kms with a car trailer using our Mazda Tribute to do the heavy hauling. Surprisingly the Tribute did the towing of the trailer very easily.

We get to the Megane, load up and head back to base. On the way we stop to check the tie-down tensions out font of a second hand wares shop that had a lychee covered VW beetle for sale out front. The owner came out to find out more about Ms Megane’s issues and fate. During the conversation he made an offer that was well above what we paid for but we gracefully declined his offer and got on our way.

The following day we decided to have a look at the cam belt and got to work. As suspected the cam belt idler pulley bearing had failed and the belt had broken as a result. We needed to remove the head anyway to see what level of damage had been caused as this is like almost all engines of this era are interference engines so the pistons and valves occupy the same space, meaning there would be some internal engine damage.

Engine damage

A few hours later we had our answers. very minimal damage had occured to the internal engine. Very, very lucky. We sent the Head off to one of the finest Automotive engineers we know in Mr. Phil Baker to recondition the head. While that is being done we will get to work on the rest of the car.

What we need to do:

Wash and claybar the car with NDG Mega Gloss wash
Cut and polish the paintwork and carry out paint correction
Replace the passenger door regulator
Remove buckle from front rim
Find radio code
Hyperseal the body and all other plastic parts
Order trim clips
Refit plastic trims that are missing screws
Replace the water pump and other seals
Service the injectors
Order colour coded touch-up paint

Mid way phase

We get to work on locating and ordering the parts we need.
We start on the bodywork NDG DIY bodywork coating process.
Wash and claybar the car
Carry out paint correction on several areas of the car.
Re-secure any body plastic parts
Clean engine bay and apply NDG Instant engine gloss
Recharge battery
Check and change all fuses

Some weeks later,

We assembled the engine replacing the waterpump, idler, Timing belt and tension and various bolts and this got the Megane back on the road.

We took it for it’s first road test. 1 and 2nd gear it all sounded good then as we grab 3rd we hear a bearing growl start-up in the gearbox and this only got worse in 4th and 5th. Dam, this is not something we needed to have happen!

Out comes the gearbox and stripped down. Noisy bearing found and the search started for the bearing kit. No kits in Australia so a kit was ordered from the UK which arrived a week later.

With the Gearbox rebuilt and installed into the car we get to detailing the car and Hyperseal the body and plastics and fitting the new passenger front window regulator.

All done.

Plan is to drive the car for a couple of weeks and then put it onto the open market to sell. But, it turned out so dam nice ans so much fun to drive it is tempting to keep it!!!.

An Update to the Megane.

It is certainly a head turner and people want to know what it is, Sounds strange as they are common but not so in rural Australia, they are around but tend to blend in as most are standard looking commuters.

The car was delivered to it’s new owner Narelle in Sept 18 and, she loved the car the moment she laid eyes on it.

August 5, 2018

Hands-on experiment DIY Style

During our product development process we use focus groups and live off the street people to test our processes so we grab a young couple who were in the street and in exchange for their services gave them a bag of NDG car care goodies.

We we wanted them to do was read some very basic instructions on applying Hyperseal to their car and then go for it with him working on one side and her on the other. Our objective was to backup our claim that NDG Hyperseal is truely a DIY (Do it yourself).

It was an interesting exercise as what we were looking for was can you get the same result using your own style?

So how did they go?

Besides the very difference of opinion as to the right technique and the wrong it was all pretty straight forward. We were asked to give an opinion as to who did the best work? It could have been a diplomatic answer but we hands down said that her work was the best.

Bottom line in this experiment was that it really doesn’t matter what technique you use you will still get a great result with our Hyperseal.

NDG HYPERSEAL IS A TRUE DIY NANO COATING

You can by Hyperseal here

NDG Hyperseal

July 28, 2018

NDG Self Healing explained

Dubai UAE 2014 launch

We launched NDG products into Dubai in 2014 leading with our Self Healing coating for cars. What we didn’t expect was the resounding success that was ahead of us. The market responded and we were inundated with cars waiting for some NDG Self Healing.

The idea and function of the Self Healing coating is that once it is applied, not only is is super glossy it has the ability to heal itself when heat is applied to it.

Since this time we have applied the coating to many hundreds of cars and boat hulls (above the waterline).

This video shows how it works

Here are some FAQ’s

The coating is not a DIY product. Applicators can only apply it once they are properly trained and certified by NDG training staff.
NDG Self Healing is not available in all countries
NDG Self Healing coating will heal itself when heat is applied. It will not heal the painted surface itself
NDG Self Healing abilities are for light scratches and swirls that are commonly found on paintwork
NDG Self Healing is suitable for high end Luxury, Super and Hyper and Classic show type cars
Can it replace standard clear coat? It is not recommended (we do produce a clear coat alternative self healing coating but it takes particular training to apply it correctly)
How long does the Self Healing last? It is an intrinsic chemical formula which means that the very composition of the chemistry means that the healing ability is built into it. There is no set timeframe as to the life span of it’s ability. It is therefore important to have the coating checked annually for performance quality
What happens when an accident repair is required? The coating does not hinder the repair process like glass or ceramic coatings do. simply have the repair carried out and then the NDG Self Healing can be reapplied to that panel
Will the self healing affect a vehicles warranty? It is important to check this out in your country and vehicle importer as they have variations in rules for this in each country and this is one of the reasons we do not sell to some countries is because of this issue. It does not just affect NDG Self Healing it is all permanent coatings of any type. We produced NDG Hyperseal for this reason as it is a polish rather than a coating. NDG Hyperseal
Will Self Healing change the colour and definition of my car’s paintwork? No the colour will not change, the definition may, meaning that on darker coloured cars more depth to the surface may be apparent
How do I become a qualified applicator? We host training courses annually. send us a request for information via our contact page for further information

July 28, 2018

Where is the Gotcha?

There is one way that makes us very edgy about sketchy owners selling cars. In this Blog we do just that. We buy a slightly beaten 99 model CRV from a sketchy owner with a massive dog that was lurking in their front yard, a yard we had to walk through alone to get to the front door.

We find the dog asleep on the front veranda and with just one step onto the veranda it opens it’s eyes. Gulp!

We survive that and get on with looking over the car that was out of fuel and nosed into the kerb. We tested for worn wheel bearings which are pretty common at this age and found the RH front was badly worn and the brake disc was hitting the brake calliper, a liveable problem.

We got it to start and moved in slightly in reverse and the engine cut out, no fuel. So we give it a look over for the NDG DIY renovation process and whether this car fitted the bill, but, we could not get the feeling of there being a GOTCHA problem in this deal somewhere. We agree the price and go get some fuel. We fill the tank with enough fuel to get moving and go for a drive.

Yep, as we found the front bearing was undriveable but we drove it anyway. The car seemed fine, at first. The bearing noise was spin chilling but we only had a few kms to drive so we soldered on.

In the workshop for a first look.

We did the before photos
We did notice that the car didn’t engage the park paw or detent which was a big worry and the cause needed to be found.
We removed the front wheels and found that the car was infact a constant AWD and the front drive shafts were missing on the passenger side and half there on the drivers side. We jacked up the car so all 4 wheels were off the ground and ran it in drive. Both front output shafts were turning and no abnormal noises were heard the park engage so, the GOTCHA was found, or so we thought.
The headlights were not working on low beam.
An after market stereo was fitted or badly fitted
Interior fan not working
A number of fused missing from the interior fuse box
The body and interior were a little rough but we feel it will look great when we are done.

Parts to order

Front Drive shafts and seals (We feel this is concealing a much bigger problem)
RH Front wheel bearing
Headlight bulbs
Mini Blade fuses

While we are waiting on the parts we get to it and start the transformation process with NDG

Let’s get started on the DIY job!

Mega Gloss wash
NDG Claybar and lubricant process with some paint correction
Cut and polish the paint work
Hyperseal coating
Long life Tyre shine
NDG’s 3 minute headlight restoration
Odour eleminator ( we will use “New Car” fragrance)
NDG 600C Matte Black engine paint
Long life Engine Lacquer

Before and after shots

Where is the Gotcha? — NDG Engine Lacquer & 600C Engine paint in action

Mechanicals

We got stuck into this as we were burning time

Installed new front wheel bearings
Installed the new front drive shafts
Removed the blower fan regulator and replaced the main capacitor
Replaced several damaged fuses
We noticed the valve cover was leaking oil so removed, cleaned and resealed

Now we find the real GOTCHA!

After installing the new drive shafts we decided to test the drivetrain and prepared the car for a test drive. On selecting reverse we hear a massive banging coming out of the transmission and the same for selecting drive. This sound is terminal.

The Sketchy owner got us good!

After searching around we locate a low milage transmission and get it on transport while we remove the transmission from the car.

We really didn’t want to go this deep in repairs in this car but we had accounted for some catastrophic issue into our buying price, luckily!

Post transmission

On receiving the replacement transmission we decided to clean it with our NDG Acidic Degreaser which restores Aluminium to look like new. (on Writing this blog we had not launched NDG Degreaser. Launch date January 2019)

After the transplant we get to go for a decent drive. Wow this is a good car and could be our company run around car.

We advertise the car with half a mind that if it doesn’t sell we will in fact keep the car. A week into advertising it we receive a message from a Swedish fellow who wants to see the car. He buys it on the spot and loads up his traveling companion and heads to the middle of Australia for an around Australia working holiday which in a one shot drive is 16,500kms.

Bon Voyage guys!

Some months later we receive an image of their trip.

July 28, 2018July 28, 2018

Ex-Rental Motorhome makeover

Many rental motorhomes make it to private owners once they have been sold off by the rental companies.

These ex-rental units make great value buys for their new owners and one of the reasons they are sold off cheap is that even though they have had their corporate branding removed it is still clearly visible. The oxidisation of the body paintwork makes this branding indelible and close to impossible to get rid of.

The owner of this campervan had heard of our successes with restoration of very bad paintwork. This to us is great as word of mouth references are the best for of reference.

So what did this owner want?

He ad owned it for several years and he wanted all the shadow branding removed from all sides of the van as he looks at it ever time he looks at the van and on top of that people comment everwhere he goes and that really annoyed him.

Ex-Rental Motorhome makeover — Overlap of new and old lettering and Branding

Very obvious shaddow branding in big letters

OK, we get to work

We carefully remove the non essential lettering from the body
claybar and wash the body with NDG Mega Gloss wash and NDG Aggressive claybar
We then bring out the big guns and rotary cut the body with NDG Nano Diamond compound
Mega Gloss wash the residue off the surface
Wet the surfaces and applied NDG Hyperseal
After 60 minutes we rotary buff the body on medium speed using a waffle pad

The challenges we faced

were that the stripes on the side were running the opposite direction to the original branding stripes and intersected in several places this took extra skills to get this right without damaging the new stripes
Very difficult to navigate around all the compartment doors, windows and conduit where most of the oxidisation had occurred.
Owners arrived to find the results far better than they expected

The end result

The campervan was restored to it’s off the showroom condition which is something we wanted to achieve.

The owner said, “Sensational result. It will put my mind at rest not to turn and look at the van hoping not to see the shaddow branding. THANK YOU!

End

July 27, 2018July 29, 2018

Hyundai Tucson makes a solid come back

There is always a danger of buying cars on auction as you really don’t get a sense of what the car has been through in it’s life and, in this case the heading “Hyundai Tucson makes a solid come back” is an understatement as this car has been beaten on. A 2005 model city car which somehow ended up at the car auctions and then to us to see what we could do with it.

We will do all this work using DIY techniques and NDG Products. There will be a significant amount of mechanical work to do carried out and to keep the cost realistic as will look for a low millage donor car to source the parts. But our mission is to get this car looking and smelling as close to showroom condition as possible. We have given ourselves a week to complete this project. Is it even possible?

At first look we see

That it was a smokers car so heavy smoking smell and it has been beaten on for some years, very run down with layers and layers of problems
Light beige interior with significant black marks all over the seats and nicotine smells and discolouration from smoking
Cracked centre armrest and heavily soiled
Steering wheel airbag damaged and worn trim
Driver’s seat torn
Worn gear leaver trim
Fuse panel exposed (not a good sign)
Lettering missing off rear hatch door
ABS light on
Radiator leaking and coolant all over the ABS pump and underside of the car (has been leaking for some time)
Valve lifters ticking
Idler pulley noisy causing drive belt system squeal
Power steering pump reservoir hoses swollen and rubbing on serpentine belt
Belt tensioner noisy
Engine bay layered in typical city driving soiling
Paintwork dull and covered in light scratches
Headlights crazed and have been restored some time in the distant past
Rubbish quality window tint causing poor vision clarity
Some sort of oxidisation in spare wheel well ( needs more investigating)
Auto transmission fluid brownish colour
Tyres worn and spare tyre bald
Car drives straight and no wheel bearing or unusual driveline noises and surprisingly no evidence of accident damage or repairs

Plan of attack

Find a donor car
Diagnose ABS fault
Find source of coolant leak
Clean engine bay and solve engine ticking and belt system squeal
Change engine and transmission fluids and filters
Claybar body to see how much paint correction is required
Cut and polish body
NDG Hyperseal treatment
Clean and restore the interior neutralising the smokers smell
Restore the headlights

Work process

Donor car found (in local wrecking yard)
Removed parts from donor car. Radiator, thermostate, ABS pump, serpentine belt, idler pulley, belt tensioner, abs switch, drivers seat, steering wheel and airbag, luggage security panel, spare wheel, rear hatch lettering, center console and arm rest, body clips and other small trim pieces
Clay bar body
Cut & polish
Mega Gloss Wash
NDG Hyperseal treatment
NDG Acidic engine bay degreaser and pressure clean
Replaced radiator and thermostate
Replaced idler pulley, tensioner and belt (inspected timing belt)
Replaced ABS pump and switch
Cleaned spare wheel well and installed new spare wheel
Carried out NDG Headlight restoration process
Changed engine & transmission oil and filters
Removed all seats, cleaned with NDG Bio Crystal Magic and removed stains from carpet
Replaced Drivers seat, centre console and armrest and steering wheel
Finished off engine bay with NDG Engine lacquer

The results 4 days later

According to the owner: “Simply amazing, the car looks new, cannot believe it, you sure it is the same car?”

In summary

The car is a new as it will ever look and considering that everything done to the car was all done as DIY techniques just as it would in any driveway anywhere. We have worked hard to ensure that NDG products are truely DIY and that you can tackle projects as deep as this and get a great result.

This Hyundai was a great project. It was in a very bad way when we received it and there were doubts as to whether it could be restored, but 4 part days later we got not just a great result we got a perfect result. The car looks close to new condition, and smells just like a new car would with our soon to be released odour neutraliser which installs that showroom new car smell. Keep and eye out for that one as we will be launching it in November 2018.

End

July 20, 2018August 5, 2018

DIY Head restoration/rectification

Headlight restoration kits are available everywhere and are priced to motivate the DIY market to buy and try their luck on getting the desired result, clear headlight lenses. The problem is that most if not all of these kits give a great result but it is short lived.

The issue with headlight lenses that once they have been restored with a quick and easy DIY headlight restoration kit is that you cannot use them a second time and expect a good result, in-fact you can very easily destroy the lens. The legacy of using these kits is that in the preparation process you sand to etch the crazing/discolouration off the lens before applying the clear-coat.

The grit is pretty course that leaves deep sanding etching in the lens. This etching is where the challenge begins as it is very hard to get a clear lens on a 2nd restoration and even harder to get a restoration to last the service life of the car.

Typical headlight issues that occur after an off the counter DIY headlight restoration

Hazing

DIY Head restoration/rectification — **Hazing**

Crazing

Severe Etching

The NDG Process.

What you need

Bucket of clean water
Waterproof gloves
Chamois and 2 x micro fibre cloth pieces
1 sheet of 400 grit Wet & Dry cut in to 10cm * 10cm pieces
1 sheet of 800 grit Wet & Dry cut in to 10cm * 10cm pieces
1 sheet of 2500+ grit Wet & Dry cut in to 10cm * 10cm pieces
5ml of NDG Hyperseal or NDG shield 120 or NDG Screen Shield

Here is what to do

Starting with 400, wet one piece and starting on the most etched damaged area on the lens start sanding in a linear motion with heavy pressure and insuring the 400 grit stays wet but dipping into the water to clean and keep wet. Change 400 grit pieces when sanding effect is diminished.

Keep sanding until the scratching noise reduces significantly and the residue starts to turn white. Wipe the lens to see how it looks and that the major scratching has been reduced significantly.

Using 800 grit with the same process and hard pressure keep sanding the entire lens wiping clear occasionally to see the clarity of the lens. Keep sanding and clearing until the lens looks very clear when wet.

Using 2500 grit and using the same methods as the other grits you start the finishing process. Keep sanding and wiping until no visible etching, crazing of disscolouration. Wet the lens with clear water and wipe down to check on the clarity and quality of finish. (if you need to touch up areas start the process of the more agressive grit papers as required)

Once you are satisfied with the finish wash the lens with water and prepare a clean piece of Microfibre or other lint free cloth and apply a small amount (coin size) and wipe onto the entire lens.

Leave Hyperseal to settle for 3 to 5 minutes before buffing clear with a clean mocrofibre or other lint free cloth or a buff machine with a soft pad.

Now your lens will be good for several years, if not longer. Recommended best practices is to apply Hyperseal to the lens every 2 to 3 years to ensure continued protection.

July 15, 2018

Matte Vinyl Wrap Restoration

We have always claimed that our Hyperseal is an excellent coating for Vinyl wrapped cars. Here we have photographed a recent job that was on a late 2000’s BMW 740il that has had a metal flaked matte vinyl wrapping for approximately 6 years.

First inspection of the wrap showed that bird droppings had left their permanent mark on the horizontal surfaces and that the Suns UV rays had dried out the same surfaces. The metal flakes were very dull and the surface looked 1 dimensional.

There were several large scratch marks on the Boot/Trunk lid possibly from shopping bags or boxes being dragged on or off but other than that the wrap adhesion was as good as ever.

The restoration plan.

The plan was to restore the wrap to look unified in it’s appearance and the original Metallic flake Matte look.

First we washed the car with Mega Gloss Wash to clean the surface well

Using a waffle pad and an orbital buffing machine on low speed applied Hyperseal to the horizontal services and hand applied Hyperseal after misting all the panels with water to the vertical surfaces and left to settle for 30 minutes.

Using the same pad and machine on midrange speed we buffed the excess Hyperseal.

The Bonnet/Hood and Boot/Trunk took some work. The dryness was worse than it first seemed so it took 3 coats of Hyperseal & polishing process to get the look and feel of a newly wrapped car in all it’s glory.

The owner was beyond happy with the result and so were we.

The end result.

End

March 7, 2018March 7, 2018

Hard working Polaris quad extreme makeover

It is hard to believe these pictures are of the same bike, but they are. Our camera operator on the day was not the best camera operator but got enough to tell the story.

Our mission was the get this hard life beaten Polaris quad bike, which had been on the used market for some months, back to as close as showroom condition as possible.

We picked up the machine from the Dealer on a cold winters afternoon along with a brand new Polaris quad which we were to coat with NDG Hyperseal to see how the product holds up against the UV effects of the sun on plastic.

We took the units our workshop and got to work.

The Red unit was a high hour and hard life trade-in with reasonable fading on the red plastic and high fading and oxidation on the black plastic and crystallisation of the plastic on the from tool box.

The black painted sections were also faded to oxidation stages and the aluminium was dulled and badly mud stained.

The End results were beyond what we had expected. When we took the quad back to the dealer.

The following afternoon we went back to have a look at the treatment condition on the tool box plastic as it was highly absorbent and we wanted to see if the Hyperseal had soaked in and what effect that would have on the plastic, if at all, to find that the quad was sold and delivered the same day and we were told that the plastic looked new so no problems to report.

12 months later

We asked the dealer to follow-up on the quad with the owner who said that the bike looks just as it did when they bought it and that they were very happy with the way it looks.

What we did:

We pressure cleaned the unit with NDG Bio Crystal Magic which did a great job of removing the mud stains on all the metals.
We then applied Hyperseal to every part of the unit we could reach. In all we spent 2 hours getting the Unit back to an excellent condition.

Hard working Polaris quad extreme makeover

Toolbox was heavily crystallised, now looks new

March 6, 2018March 13, 2018

It was all too hard

Someone somewhere is saying this very thing every minute of every day for just about any subject you could think of. In this case it was a 1994 306 Peugeot that we had been told had broken down on a nearby highway and the nearest place to get help was a farm with a farmer who had some mechanical know how, but not enough to get the 306 running again. So there it sat in his farm shed ever since, for some years.

We spotted it on a visit to the farm while there for another reason, but it caught our eye. Why? the car seemed out of place against the rest of the items on the farm. We worked a tentative deal with the farmer pending on whether the car started. We did an assessment of the car to see what it would take to get it back on to the road. Below is our initial list.

First look list

Fuel pump has left the building. Not even in the car and the fuel tank has been exposed to the elements. (the driver door has been open all this time)
The fuel lines are cut in the engine bay
The inlet snorkel is not around
Battery terminal have take a beating (not sure why this would have been )
The car has 3 steel wheels and 3 alloy wheels
Battery is missing
Drivers door panel hanging off the door (hence the door open all this time)
small dent in the drivers door and a scrap mark on the drivers rear quarter panel.

It was all too hard — Slight damage to body

Next job

Was to see if the engine will start so fitted a battery carried out the standard checks before we attempted to fire the engine. We sprayed “Start Ya Bastard”into the engine and it fired up straight away and sounded sweet for the short time it ran under test conditions.

We now know that the car had a fuel problem of some type but what specifically is still not known but highly suspect that the fuel pump failed.

Next job was to find a donor car so we visited the local wreckers where we found the same model car that had the same parts we needed to get our project car going.

Fuel sender unit with pump
Air tract snorkel
genuine tool kit
Good battery terminals and leads

Now all the elements are sourced we can determine whether the project is viable which we think it is, but not by a lot.

Our plan is to get the car mobile in situation on the farm then drive it to get it registration checks.

We may even go as far as to carry out the NDG renovation treatment on the car on the farm.

Lets get going on this.

We will update this Blog as it happens.

Update 12th March

We removed the donor fuel pump and connector and headed out to the farm where the car was located. Installed the pump, sorted out the bad wiring, installed the battery and tested for power which there wasn’t any. Found the fuel pump fuse which was unmarked and the car fired up first go.

Reversed the car out of the shed and gave it a quick pressure wash and pumped up the tyres and took it for a short drive.

All the drivers door hardware was on the floor of the car but all the bolts and screws were missing so we taped the door closed and fitted the unregistered car permit to the windscreen and drove to town for the next phase.

Something got the better of us. The car was terrible to drive and a fuel line sprung a leak so fuel was spray in the car interior. A quick fix and then an idea occurred to us. Take this car straight to the wrecking yard!

We didn’t make it to the wrecking yard. The car stopped on the side of a lonely country road, refusing to go any further. Not giving in we sent back our pilot car to get our SUV and a tow rope to complete the final few kms to the wreckers, which we did and got there just before closing time.

Our wrecker friend would not let us abandon the car but instead offered his workshop and a special deal on the donor car in his yard to get the job completed. He is a big supporter of our Blogging work and he said that this is all part of the story and to go away and think about it overnight.

We left the car in his yard to go away and think about it.